CASE STUDY: INDUSTRIAL CT IN THE AUTOMOTIVE INDUSTRY

Automated CT inspection of hairpin stators

Challenge:

The stability of hairpin connections is crucial for the reliability of electrically powered vehicles in the automotive industry. Laser welding can be carried out according to various principles. However, this can affect the quality of the joint due to process fluctuations, resulting in undesirable deviations in the quality of the welds.

Possible consequences:

Due to uncertainties in the quality of the connections, high failure rates can occur.

Advantages of a CT inspection:

Hairpin CT scan - Comparison of different resolutions
CT images of hairpins from different perspectives

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